Reverse Bending Tester

Hegewald & Peschke Bending Fatigue Testing Machine for Wire Specimens

180° reverse bending and bending fatigue tests on wires from 0.3 to 10.0 mm

The Bending Fatigue Testing Machine from Hegewald & Peschke bends wire specimens 90° to the left and right for flex life (Tick Tock) tests, with up to 3 wires tested at the same time.

Manufactured byHegewald & Peschke
Hegewald & Peschke logo
Bending fatigue testing machine 180° for wire specimens with enclosed test area, touch display and machine cabinet
Bending fatigue testing machine for wire specimens.
0.3–10.0 mmWire diameter
2,000 MPaMax. wire tensile strength
180° / sMax. bending speed
3 specimensTested at the same time
± 3°Max. angle deviation
Overview

180° reverse bending of wire specimens

The machine is used for bending fatigue tests on wire specimens. The wire is bent 90° to the left and 90° to the right, a total reverse bending movement of 180°.

The lower end of the wire is clamped into a screw terminal and guided through bending cylinders, which define the bending radius according to the wire diameter. The upper end is clamped into a movable bending arm driven by a servomotor.

The machine is adjustable according to the relevant standards, and specimen breakage is detected by electrical conductivity.

Accessories

Grips and clamping options

Required

Bending grips

Bending grips for different wire diameters.

Optional

Self-compensating clamping

For wires with slightly different diameters or asymmetrical cross-sections.

Optional

Stranded wire holder

Holder system for up to 3 stranded wires up to max. 5.3 mm diameter.

Applications

Where the wire bending tester is used

Three wire specimens guided through bending cylinders

Up to 3 specimens

Three wires of the same diameter tested at once for diameters from 0.3 to 2 mm.

Flex life (Tick Tock) tests

Repeated 180° bending until fracture, with the cycle count at fracture displayed.

Wire quality control

Bending fatigue checks on round, straightened wire products up to 2,000 MPa.

Reverse bending testsBending fatigue testsProduction monitoringR&D on wire fatigue behaviourQuality control laboratories
Features

Test principle and control

Test principle

  • Bending 90° left and 90° right, 180° in total.
  • Bending angle deviation max. ±3°.
  • Exchangeable bending cylinders define the bending to the wire diameter.
  • Servomotor-driven bending arm, max. 180° bending per second.

Capacity

  • 3 specimens for wire diameters 0.3 mm to 2 mm.
  • 2 specimens for 2 mm to 5 mm, 1 specimen from 5 mm.
  • All specimens tested together must have the same diameter.

Control and machine

  • Operator enters number of cycles and bending speed.
  • Digital display of cycle counter and cycles at fracture.
  • Break detection by electrical conductivity.
  • 1030 x 800 x 1385 mm, approx. 300 kg, 400 V / 50 Hz, 4.0 kW.
Benefits

Why use this tester

Wire fatigue data. Tests wire flexibility and resistance to repeated bending.
Shorter test time. Up to 3 samples can be tested at the same time.
Adaptable to diameter. Exchangeable bending rollers suit different wire diameters.
Controlled bending. The servomotor drive gives a controlled bending movement.
Automatic monitoring. Break detection helps automate test monitoring.
Standard testing. Supports wire testing to ISO 7801 and DIN EN ISO 15630.

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