Robotic Welding

PEMA Robotic Welding Systems

Skytrack, Gantry Portal, Floortrack, VRWP-C, Robot Welding Portal and Skywheel

PEMA robotic welding systems range from the compact Skytrack station to portals with up to four robots. Each package combines workpiece handling, robots and PEMA WeldControl software for constant quality and more capacity.

Manufactured byPemamek
Pemamek logo
Rendered PEMA Skytrack robot welding station with robot arm, power source and turntable positioner
PEMA Robotic Welding Systems from Pemamek.
Up to 10xFaster welding than by hand
3–5 weldersWork typically done by one robot
Up to 4Robots on one welding portal
2 tSkytrack payload
3.3–4.1 mFloortrack X-axis range
Overview

From one compact cell to multi-robot portals

PEMA robotic welding systems are built for constant welding quality and higher production capacity. They answer challenges such as a shortage of skilled welders, and a well-designed robot cell also improves safety and quality.

A typical PEMA system pairs a workpiece handling solution with a gantry or portal. The range runs from the movable Skytrack station to floor tracks of unlimited length, compact micro-panel portals, portals with up to four robots and the rotating dual-station Skywheel.

All systems run on PEMA WeldControl, with offline programming for weld path planning, and Pemamek tests each package with the customer's own workpieces before shipping. Operator training and life-cycle service help welders become robot operators.

Models

PEMA robotic welding systems

Rendered PEMA Skytrack robot welding station with robot arm, power source and turntable positioner

PEMA Skytrack

Compact, movable robot welding unit for workshops: 2 t payload, no foundation needed, 32 A power, safety analysis and CE marking.

Rendered PEMA gantry with hanging robot arm next to a blue positioner holding a steel bucket

PEMA Gantry Portal

Workpiece handling solution paired with a gantry (half portal) that has one to three linear axes.

Rendered PEMA Floortrack with column, boom and hanging robot arm moving on a floor track

PEMA Floortrack

Customised floor-track system: track length not limited, adjustable height and an X-axis from 3.3 m to 4.1 m.

Rendered PEMA VRWP-C compact robot welding portal on rails with safety light columns

PEMA VRWP-C

Compact robot welding solution for micro-panel production; fast to install with minimum civil work, replacing up to four manual welders.

Rendered blue PEMA robot welding portal on floor rails with two carriages and access ladder

PEMA Robot Welding Portal

One portal with up to four robots, fast to install, with an expandable working area and dimensions engineered to the product.

Rendered PEMA Skywheel rotating dual-station cell with two robot arms and operator panel

PEMA Skywheel

Rotating dual-station solution where two robots weld at the same time, cutting idle time during part changeovers.

Applications

Production tasks covered

Each system is matched to the size of the workpiece and the way it moves through the shop.

Close-up of a robot welding torch joining two steel tubes, with arc light and smoke

Close-up of a robot welding torch joining two steel tubes, with arc light and smoke

Blue PEMA gantry robot cell welding a long steel frame held on a red positioner bed

Blue PEMA gantry robot cell welding a long steel frame held on a red positioner bed

Workshop production

Skytrack gives workshops a movable robot cell for flexible, scalable production.

Heavy workpiece handling

Gantry and floor-track systems combine workpiece handling with linear robot axes.

Micro-panel production

VRWP-C welds micro panels with fast installation and minimum civil work.

Large weldments

Robot welding portals with up to four robots, sized to the product to be welded.

Continuous changeovers

Skywheel keeps one robot station welding while parts are changed on the other.

Robotic weldingSteel structuresMicro panelsHeavy workpiecesWorkshopsShipyards
Features

Software and service

  • PEMA WeldControl operating system with offline programming
  • PathPlanner add-on for collision-free weld paths from 3D models
  • Vision 3D scanning to create 3D models of workpieces
  • WeldControl 300 Scan laser scanning for variable groove shapes
  • PEMA CellControl browser interface for job queues, status and analytics
  • Acceptance testing with the customer's workpieces before shipping
  • Operator training, life-cycle service and spare parts
Benefits

Why robot welding

Welding up to 10 times faster
One robot typically does the work of 3 to 5 welders
Constant quality defined by the welding program
Production data for a better view of operations
Answer to the shortage of skilled welders, with a safer workplace

Which robot system suits your parts?

Share your workpieces, batch sizes and current welding process, and our Machinery team will help you define the right PEMA robotic welding setup.

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Welding & Fabrication

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