Wind turbine cable heating with induction
Induction Heating
Wire and Cable Heating Systems
High-efficiency in-line induction heating systems for structural wires, cables, conductors, and optical fiber production.
Manufactured byENRX
Ferrous/Cu/AlWires and cables
In-lineHeating
FiberDrawing, sintering
IWMAMember
Overview
In-line heating for wire and cable
ENRX Induction’s wire and cable heating solutions provide compact, precise and highly efficient in-line heating for a wide range of materials including ferrous wires, non-ferrous wires, copper and aluminium conductors, and optical fibres. These systems support numerous processes such as forming, forging, galvanizing, coating, heat treatment, drawing, diffusion of metallic coatings, polymer extrusion pre-heating, and drying after cleaning.
Dedicated systems are available for optical fiber manufacture, including fiber drawing, sintering and stretching. Compact wall-mounted power sources allow installation in tight spaces, enabling replacement of older heating technologies.
ENRX also manufactures in-line heating systems for structural wire and cable installations (single or multi-wire), optimized for wide material ranges, diameters and temperatures. For electrical cables and conductors, ENRX offers pre-heaters for coating and extrusion lines, suitable for both new and retrofit installations.
Applications
Where wire and cable heating is used
Heating of structural wire, electrical cables, optical fibers and conductors in processes including:
Fiber drawing, sintering, stretching
Drying after cleaning
Metallic diffusion coating
Polymer coating extrusion pre-heating
Heat treatment
Forming and forging pre-heating
Coating and extrusion of copper and aluminum conductors
Features
Materials and processes
- Suitable for ferrous & non-ferrous wires, copper & aluminum cables
- Ultra-compact high-efficiency induction power supplies
- Excellent precision, temperature control and repeatability
- Supports forming, forging, heat treatment, drawing, galvanizing, coating and drying
- Customized solutions for optical fiber processes (drawing, sintering, stretching)
- In-line heating for single & multi-wire systems
- Easy integration into new or existing production lines
- Compact transformer, coil and support plate for cable heating
Benefits
Compact, efficient pre-heating
High productivity and efficiency
Very compact footprint and easy installation
Improved coating quality and bond strength
Precise, repeatable heating control
Reduced energy consumption
Boosts furnace performance when used as a pre-heater
Eco-friendly with low heat loss, dust and noise
Need support with this product?
Share your application and process requirements, and our Thermal Process Solutions team will support you with the suitable product information.
Other Products in Induction Heating
Explore other products available within the same product category and open each page for complete technical details.
Sinac® – Stationary Induction Heating Systems
A stationary induction heating system delivering precise, contactless, efficient and repeatable heat for a wide range of industrial applications.
Weldac – High-Output Solid-State Tub & Pipe Welders
A complete family of high-output solid-state induction welders for tube and pipe production, delivering high efficiency, compact design, and minimal operator intervention.
MINAC – Mobile Induction Heating Systems – all-in-one-solution
A fully digital, mobile, flexible induction heating system equipped for Industry 4.0, offering precise, efficient heating for a wide range of applications.
HardLine – Industrial Heat Treatment Systems
A comprehensive family of induction heat treatment systems for surface and through hardening, ranging from small manual units to large, automated turnkey plants.
Ventac – Portable Air-Cooled Induction Heating System
A compact, portable, air-cooled induction heating system designed for preheating, post-weld heat treatment, and maintenance applications in shrink-fitting and demanding industrial environments.
HardLine M – Modular Vertical Hardening Machine
A new-generation modular vertical induction hardening system offering maximum flexibility, Industry 4.0 readiness, and suitability for a wide range of hardening and tempering applications.
Induction Bonding System
A high-precision induction bonding system used for curing adhesives and sealants in automotive aluminium and steel panel assemblies.
Induction Heating Coils
A new-generation modular vertical induction hardening system offering maximum flexibility, Industry 4.0 readiness, and suitability for a wide range of hardening and tempering applications.
Tube Welding Consumables
A comprehensive range of high-performance consumables for high-frequency tube, pipe, and profile welding applications.
TERAC 25/40 – Deck and Bulkhead Straightening System
A turnkey induction heating system designed for shipyards, ideal for straightening steel decks and bulkheads with high productivity, low cost, and safe operation.
Shrink-Fitting System – Electrical Motors & Pumps
Induction heating system designed for fast, precise and safe shrink-fitting of bearings, rotors, impellers, and pump components.
Seam Normalizing Systems
Induction-based seam normalizing systems designed for longitudinally welded pipes, providing precise, controllable and efficient heat treatment for oil and gas pipe production.
Railway Induction Heating Systems
Advanced induction heating solutions for maintenance, repair and manufacturing operations across the railway industry.
Induction Metal Melting Furnaces – FIB / DAB / FIM / LAB / FAR
Induction furnaces designed for clean, efficient, and precise melting of ferrous and non-ferrous metals, suitable for small to mid-size foundries and laboratories.
Induction Brazing System
A comprehensive induction brazing technology offering fast, precise, clean and repeatable joining for a wide range of metals and industrial applications.
Induction Brazing System for Short-Circuit Rings
A high-precision induction brazing solution designed to braze short-circuit rings with minimal heat input, high accuracy and outstanding joint quality.
Induction Brazing System for Faucets
A high-precision, flame-free induction brazing solution designed to deliver efficient, repeatable and aesthetically clean brazed joints for faucet manufacturing.
HardLine – Vertical Heat Treatment Machines (VS / VM / VL / VXL)
A range of vertical induction heat treatment machines designed for small to very large components, featuring CNC control, modular design, and high productivity.
HardLine Horizontal Heat Treatment Machines – HC / HP / HH Series
High-productivity, modular horizontal induction heat treatment systems designed for bars and shafts, offering continuous, pusher, and hybrid machine configurations.
Coating Removal System
An induction heating system designed for fast, clean, and safe removal of paint and industrial coatings, reducing stripping time by up to 90% compared to traditional methods.
Chain Heat Treatment System
An in-line induction hardening and tempering system designed to produce premium-grade industrial chain with high speed, precision and consistency.
Bolt Expansion System
An induction-based system for fast, safe and precise expansion of bolts used in turbines and heavy-duty assemblies.
Billet Heating Systems
Induction billet heating systems are designed to rapidly and efficiently heat billets of various metals before forging.
Bar End & Partial Heating Systems – CBB (Horizontal) & CHV (Vertical)
Induction heating systems are designed for bar end and partial heating with high speed, precision, and automation capability.